About me

I am a Knowledge Transfer Partnership (KTP) Associate with Coventry University and Duck Tours Ltd Seahorse amphibious Vehicle, funded by UK Research & Innovation (UKRI). My work focuses on bridging academic research and industry application to develop the next generation of electric amphibious vehicles (eAVs) — an emerging $10B+ global market in sustainable transport.

I am passionate about applying design thinking, data-driven engineering, and sustainable technologies to create transport solutions that are inclusive, efficient, and environmentally responsible.

Outside of my KTP role, I continue to explore opportunities at the intersection of mechanical design, digital innovation, and future mobility systems, aiming to contribute to projects that have both commercial impact and societal value.

What I'm doing

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    3D Modeling & CAD Design

    High-precision 3D modeling and CAD design using SolidWorks, AutoCAD, CATIA, and Siemens NX for industrial and engineering projects.

  • analysis icon

    Finite Element Analysis (FEA)

    Performing advanced FEA simulations and stress analysis with ANSYS to ensure product reliability and performance.

  • process icon

    Process Optimization & Six Sigma

    Implementing Six Sigma methodologies, APQP, and RCA techniques to optimize manufacturing processes and improve efficiency.

  • bom icon

    Bill of Materials (BOM) Management

    Expertise in managing complex BOM structures and ensuring accurate product documentation using SAP.

  • quality icon

    Quality Control & Risk Management

    Conducting Design Failure Mode and Effects Analysis (DFMEA) to identify and mitigate design risks effectively.

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    Enterprise Resource Planning (ERP)

    Skilled in utilizing SAP systems for managing production planning, material tracking, and inventory management.

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    New product development (NPD)

    The NPI process systematically brings innovative products to market through research, development, prototyping, and testing, ensuring they meet customer needs.

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    Research and Analysis

    The service entails creating a corporate identity through research and analysis to align with the client's vision and market demands.

Associated with

Resume

Education

  1. Sri Shakthi Institution

    2017 - 2021
    I completed my Bachelor's in BE.Mechanical Engineer from Sri Shakthi Institution

  2. Coventry University

    Jan 2022 - April 2023
    I completed my Masters in Engineering Management (Technical Pathway) With MERIT from the Coventry University , where I gained a comprehensive education in several cutting-edge areas of the field.

Experience

  1. Seahorse Amphibious Vehicle – KTP Associate (UKRI Funded)

    Coventry University & Duck Tours Ltd
    June 2025 – Present

    As part of a UKRI-funded Knowledge Transfer Partnership (KTP), I play a key role in advancing the design, manufacturing, and scalability of the Seahorse Electric Amphibious Vehicle (eAV) — a pioneering project in sustainable transport.

    Key Contributions:

    • • User-Centred Design: Led user research and usability studies to capture insights from passengers and operators, shaping future design improvements.
    • • Manufacturing Quality: Developed and implemented manufacturing control plans to ensure product quality, safety, and compliance with international standards.
    • • Digital Manufacturing: Integrated digital twin systems to connect real-time manufacturing data with design simulations, enabling faster validation and continuous improvement.
    • • Scale-Up Strategy: Collaborated with engineers, researchers, and industry partners to support the scaling of Seahorse eAV production from 8 vehicles annually to a projected 28 by 2031.

    This role allows me to bridge academic innovation and industrial application, embedding advanced digital manufacturing and human-centred design into a commercially viable, zero-emission mobility solution.

  2. Brose

    Production Team Member
    Aug 2023 - Present
    • Manufactured, assembled, and tested JLR seats (specifically for Defender) according to client specifications and safety standards.
    • Led reporting initiatives on KPI metrics, ensuring alignment with governance requirements.
    • Expertise in lean manufacturing and process optimization, with a strong focus on identifying improvement opportunities and implementing best practices across projects.
    • Conducted inspections using precision instruments, ensuring dimensional accuracy and product conformance to safety standards.
    • Implemented lean manufacturing principles and kanban systems to streamline material procurement and reduce lead times.
    • Enhanced Advanced Product Quality Planning (APQP), 5S, Kaizen methodology, and Poke Yoke techniques, implementing quality control measures and ensuring compliance with industry regulations.
    • Proficiently managed workflows and data using SAP software.
    • Collaborated with cross-functional teams to optimize production processes and enhance product quality.

  3. VTL machine works

    Manufacturing Engineer
    Nov 2020 – Dec 2021.
    • Led end-to-end manufacturing program for high-precision components like blowers & airlocks, achieving adherence to cost, quality, and delivery objectives.
    • Implemented the conversion of a conventional lathe machine to CNC, reducing budget costs by 45% and enabling a small-scale industry to transition into a medium-scale operation through cost-effective automation and product development.
    • Managed project phases from feasibility through volume production, leveraging Agile methodologies and P6 for resource allocation and timeline optimization.
    • Utilized advanced quality tools such as FMEA, 8D, SPC (Statistical Process Control), and MSA (Measurement System Analysis) to ensure production readiness, minimize defects, and enhance process stability.
    • Conducted root cause analysis (RCA) and implemented corrective actions (CAPA) to resolve production issues, achieving a 15% reduction in non-conformities and improving product reliability.
    • Conducted supplier discussions (DFM/DFA/DFS) to align design feasibility with manufacturing capabilities.
    • Optimized change management processes, streamlining technical issue resolution.

  4. General Motors

    Junior Automotive Engineer
    Oct 2017 – Feb 2020
    • Research and development of Range Extended Electrical Vehicle.
    • Manufacturing and testing of the vehicle from design to the end product line in an industrial surrounding.
    • Proficient in 3D modelling in CAD, ANSYS simulation, CATIA V6.
    • Conducted and documented DFMEA, FMEA, DFMA, Quality control, Root cause analysis and DVP&R.
    • Implemented lean manufacturing principles, Just-in-Time (JIT) and 5S to eliminate waste, 8D problem-solving approach to drive issue resolution in manufacturing settings, ensuring products meet high-quality standards.
    • Familiarity with tools like JIRA, Gantt charts, and other standardized project management software to support smooth project delivery.
    • Strong relationships with key suppliers, fostering partnerships based on trust, reliability, and mutual benefit.
    • Project interaction, reporting, BOM, benchmarking and reasoning with colleagues and stakeholders.

  5. General Motors

    Design Engineer (Intern)
    Jul 2019 - Aug 2019
    • General Motors, Company analyzing the fault happens in the car and the reason behind the accident of the car.
    • Analyzed accident vehicle and stated possible way to overcome the error in an upcoming version.
    • Conducted DFMEA and demonstrated the ability to identify potential failure modes, assess their severity, occurrence, and detection ratings, and implement effective preventive measures.
    • DFA principles to streamline assembly processes, optimize product manufacturability, and reduce production costs.
    • Developed assembly instructions, performed assembly line balancing, and incorporated ergonomic considerations for efficient and ergonomic product assembly.

  6. Southern Railways

    Manufacturing Operator ( Intern )
    Jun 2019 - Jul 2019
    • Railway signal and communications
    • Manufacturing and assembly of signal transition for railways.
    • Quality inspection.
    • Ensured adherence to safety standards and quality control measures throughout the fabrication process.
    • Troubleshooted and resolved technical issues, ensuring smooth signal operation and efficient railway communication

  7. AMBAL AUTOS

    Automotive service Engineer (Intern)
    July 2018 - Nov 2018
    • Engine assembly & testing, PDI, and general Checkup.
    • Engineering documentation to support project development, technical reports, system design specifications, ensure clear communication within the team and with stakeholders
    • Demonstrated and adherence to safety protocols throughout the assembly process.

My skills

  • Solidworks
    90%
  • Autocad
    90%
  • Catia
    80%
  • Siemens NX
    80%
  • Ansys
    85%
  • Six Sigma
    90%
  • APQP
    90%
  • RCA
    90%
  • DFMEA, FEA
    88%
  • Bill of Materials
    85%
  • SAP
    80%

Certifications

Design Principles

Mechanical Design Engineer

Dassault Systemes (Level of an Associate)

Additive Manufacturing

Additive Manufacturing

Dassault Systemes (Level of an Associate)

Design Engineer

Design Engineer

SolidWorks, AutoCAD, and GD&T

Agile Foundations

Agile Foundations & Project Management

IIBA, NASBA, PMI certified

Engineering Drawings for Manufacturing

Engineering Drawings for Manufacturing

LinkedIn Learning

SAP Training

SAP S/4HANA Essential Training

LinkedIn Learning

Excel Essential Training Microsoft 365 2022

Excel Essential Training Microsoft 365 2022

LinkedIn Learning

How to Manage Lean Six Sigma Projects Part I

How to Manage Lean Six Sigma Projects Part I

LinkedIn Learning

How to Manage Lean Six Sigma Projects Part II

How to Manage Lean Six Sigma Projects Part II

LinkedIn Learning

Learning Minitab 2021

Learning Minitab 2021

LinkedIn Learning

Operational Excellence Foundations

Operational Excellence Foundations

PMI & NASBA Certified

Operational Excellence WorkOut and Kaizen Facilitator

Operational Excellence WorkOut and Kaizen Facilitator

LinkedIn Learning

Project Management Foundations

Project Management Foundations

LinkedIn Learning

Project Management Foundations Communication

Project Management Foundations Communication

LinkedIn Learning

Project Management Foundations Teams

Project Management Foundations Teams

LinkedIn Learning

Quality Management

Quality Management for Operational Excellence

LinkedIn Learning

Root Cause Analysis

Root Cause Analysis Getting to the Root of Business Problems

LinkedIn Learning

SAP Business One Essential Training

SAP Business One Essential Training

LinkedIn Learning

Six Sigma Black Belt

Six Sigma Black Belt

LinkedIn Learning

Six Sigma Foundations

Six Sigma Foundations

LinkedIn Learning

Six Sigma Green Belt

Six Sigma Green Belt

LinkedIn Learning

Statistics Foundations 3 Using Data Sets

Statistics Foundations 3 Using Data Sets

LinkedIn Learning

Statistics Foundations 4 Advanced Topics

Statistics Foundations 4 Advanced Topics

LinkedIn Learning

Design Principles

Universal Principles of Design

LinkedIn Learning

Certificate Preview

Contact

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